FAQs — Crown Hat Co.

Felt is a textile material that is produced by matting, condensing, and pressing fibers together. It is typically made from natural fibers such as wool, rabbit, beaver, or blends but can also be produced from synthetic fibers or a blend of both. The process of making felt involves applying heat, moisture, and pressure to the fibers, causing them to interlock and form a dense, sturdy fabric.

We're all about that West life – I mean, our home base is in the Colorado mountains! The cowboy hat? Absolutely iconic! But let's be real, not everyone's rocking a cowboy hat strolling through the city streets. Our hats take that classic cowboy vibe and mix it up with some fedora flair. Picture this: shorter crowns and brims that make them totally street-ready.

Whether you're hitting the trails or embarking on your daily adventures, our styles are all about that easy-wear vibe. And hey, if you've got a wild hat idea, we're up for the challenge – we can whip up just about anything! 🤠✨

Every hat we create is made just for you. Browse through our collection of styles and check out the photos of hats we've crafted. Want a hat you spot on our site? You got it. Have a specific picture in mind, like replicating your dad's classic? We're up for the challenge. Prefer to start from scratch and build your hat from the ground up? Let's do it together!

Our process kicks off with the felted hat-body, and from there, it's a hands-on journey. We block, shape, iron, sand, sew, and meticulously finish your hat with all the details. From start to finish, your hat is crafted by one of us – because we only make it once you order it. It's all about creating a hat that's uniquely yours! 🎩✨

We have three tiers for hat creations at the moment, pricing is based off of material used for the hat creation and can increase based on details and items used in its customization. The three tiers have a starting cost of $200, $350, $500.

The hat making process takes about 3 days to shape, mold, detail, and dry. Every hat is currently made to order, on average it takes approximately 6 weeks to produce a hat after purchased this includes a guided ordering process, sourcing materials, hat creation, and satisfaction review before shipment. This 6 week period also takes into consideration current projects in place.

Yes, Crown Hats are bespoke creations fully custom to individual designs and requests. Please CLICK HERE to fill out a custom order form.

We do not maintain a consistent inventory of “Ready to Ship,” we may have limited options available from time to time but our focus is to create fully customized hats much like producing a custom suit. Please CLICK HERE to fill out a custom order form.

In general yes. Any hats from rabbit or beaver felt can be re-sized. We host an option to re-design hats which may include resizing them. Additionally if you have purchased a hat from us you have the ability to resize it was well. A hat can be sized to be larger but it’s not possible to make it smaller. Additionally, depending on the on th size difference you may require a new sweatband to be sewn in. If you’re considering restoring and redesigning a vintage hat you may be limited in how large of an adjustment you can make.

Everything! A hat can be worn on your next adventure, whether it’s a day outdoors, to a casual day in the city, to a formal event. The hat is an extension of your style and personality, wear it as so!

Yes! We currently host private events in the Colorado area. Our “Traveling Tailor” will arrive with a mobile bar to display menus, styling options, colors, fabrics, and hat shapes. Measurement will be taken and guests will be guided through the menu and ordering process. Each guest experience is approximately 15 min in length and all orders will be completed in 6-8 weeks. There may also be limited options to shape and design hats on-site.